FACTORY CONCEPT & MASTER PLANNING
Deliverable: A complete, audit-ready factory concept for secure document production — covering security architecture, technology stack, capacity, operating model and materials strategy, tailored for phased implementation in developing regions.
This is a bundled, end-to-end offering that reduces project risk before major CAPEX decisions and accelerates a controlled ramp-up once implementation starts.
- Security concept and zoning: secure areas, access control logic, segregation of duties, and evidence structure for audits.
- Technology concept: printing, lamination, DOVID integration, chip/antenna embedding (if applicable), personalisation and quality control.
- Capacity and throughput modelling: volumes, peak scenarios, staffing, shifts, OEE assumptions and bottleneck mitigation.
- Operating model: make-or-buy boundaries, governance, supplier interfaces, maintenance strategy and spare-part philosophy.
- Materials and consumables strategy: substrate selection (PVC/PC/composites), inks/coatings/adhesives, and qualification approach.
- Implementation roadmap: phased build-out, acceptance criteria, first-article approval, and ramp-up milestones.